Class II Repair

for AC Electric Motors

Overhaul

Procedure:

  1. Incoming Meggar test

  2. Check shaft run out (only if shaft turns – incoming inspection)

  3. Dismantle

  4. Test stator windings (visual, meggar, surge, high potential as required – medium voltage)

  5. Inspect stator leads and lugs

  6. 286T and smaller – bearing housing visual and fit test. Shaft journals – visual

  7. 300 series and larger – mic and record all bearing housing and shaft journals

  8. Digitally photograph condition (as required)

  9. Estimate

  10. Core test stator and/or rotor as required on 400 series and larger**

  11. Steaming of stator, endbells and all components

  12. Oven dry stator

  13. Test stator winding again (as above)

  14. Test and record winding and bearing temperature limiting device(s)**

  15. Dynamic balance of rotor and, as required, external fan(s) – 300 series and larger**

  16. Dipping stator as required (solvent-less high strength polyester resin)

  17. Thermastically controlled oven cure stator

  18. Assemble complete unit

  19. Meggar, test run and document results

  20. Vibration report on 300 series and larger**

  21. Paint

  22. Block shaft Non Nema frames and babbit bearings**

  23. Prepare for shipping as required

  24. It is recommended that vibration monitoring occur on site after installation of motor*

  25. **Recommended procedure at additional cost

 

  All work performed to ISO 9001:2000 Quality Assurance Standards.

Optional Procedures:

Inspection & certification for CSA approved explosion proof motors

ElectricMotorCutaway2

Warranty:

90 days on workmanship – refer to EASA Warranty Procedure.

180 days on workmanship – if installed by GPR professionals.