Class II Repair
for AC Electric Motors
Overhaul
Procedure:
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Incoming Meggar test
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Check shaft run out (only if shaft turns – incoming inspection)
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Dismantle
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Test stator windings (visual, meggar, surge, high potential as required – medium voltage)
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Inspect stator leads and lugs
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286T and smaller – bearing housing visual and fit test. Shaft journals – visual
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300 series and larger – mic and record all bearing housing and shaft journals
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Digitally photograph condition (as required)
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Estimate
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Core test stator and/or rotor as required on 400 series and larger**
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Steaming of stator, endbells and all components
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Oven dry stator
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Test stator winding again (as above)
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Test and record winding and bearing temperature limiting device(s)**
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Dynamic balance of rotor and, as required, external fan(s) – 300 series and larger**
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Dipping stator as required (solvent-less high strength polyester resin)
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Thermastically controlled oven cure stator
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Assemble complete unit
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Meggar, test run and document results
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Vibration report on 300 series and larger**
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Paint
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Block shaft Non Nema frames and babbit bearings**
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Prepare for shipping as required
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It is recommended that vibration monitoring occur on site after installation of motor*
**Recommended procedure at additional cost
All work performed to ISO 9001:2000 Quality Assurance Standards.
Optional Procedures:
Inspection & certification for CSA approved explosion proof motors
Warranty:
90 days on workmanship – refer to EASA Warranty Procedure.
180 days on workmanship – if installed by GPR professionals.

